- Punching Machine[10]
- Other Metal Processing Machinery[10]
- Bending Machinery[10]
- Metal Cutting Machinery[8]
- Lathe[3]
- Machine Centre[4]
- Other Machine Tools[4]
- Saw Machinery[2]
- Electric Saw[3]
- Pipe Making Machinery[3]
- Planer & Slotting Machine[7]
- Wire EDM Machine[5]
- Plastic Vacuum Forming Machinery[2]
- Other Construction Material Making Machinery[3]
- Material Handling Equipment Parts[2]
- Other Machinery[1]
- Drilling Machine[7]
- Milling Machine[10]
- Grinding Machine[5]
- Contact Person : Ms. Wang Joan
- Company Name : Extreme Machinery Manufacture Co., Ltd. (Jingjiang)
- Tel : 86-523-84858878
- Fax : 86-523-84828148
- Address : Jiangsu,Jingjiang,B Building, Henglong Business Center,Jingjiang,Jiangsu,China
- Country/Region : China
- Zip : 214500
ZYYX40-317-950 PU sandwich panel production line
ZYYX40-317-950
PU sandwich panel production line
1. Overview
Polyurethane composite board production line is set machinery, chemical, electrical, hydraulic and pneumatic technology, etc, and the more parts of the multi-function automatic production line equipment. The line with unique design and reasonable combination, realized the steady production automation equipment, and have high efficiency, simple operation, low production cost, saving investment, etc., and products are well received by the industrial enterprises praise.
This production line product - polyurethane composite board, its production forming process is in the forming of the fluctuation two layer material intermediate, continuous uniform spray water polyurethane foam foam, and then through the double track of uniform motion in a forward, there occur polymerization foaming reaction together with composite curing and forming. After compound plate according to the preset required length randomly cut and cutting process production line don't stop.
2. Main technical parameters
2.1 Composite plate specification:
Polyurethane plate length: 6 m - 15 m (automatic state, the longest allow consultation)
Width: 1000 mm (specific according to plate type)
Polyurethane plate thickness:
Corrugated board 40 ~ 100 mm (does not contain corrugated)
Plane wall panel 40 ~ 200 mm
Plate type (please see plate type diagram)
2.2 Raw material specification
Color steel sheet thickness: 0.4-0.7 mm (panel to level off, without concave and convex, deformation, side bending)
Steel yield strength: 235 mpa
Steel plate maximum width: steel plate width see plate charts (size precision ± 2 mm)
Steel roll maximum weight: 5 T
Steel coil diameter: Φ 508, Φ 600 mm
PU foam raw materials: polyether and isocyanate, by 141 b foaming
PU foam density: about 40 Kg/m
2.3 production line specification
Production line speed: or 3 m/min, theory the fastest 10 m/min
Total production line, about 100 m (not pallet)
Height: 1150 mm (plank out plate height)
Foam casting working pressure: 150 ~ 200 bar
Double track effective length: 23 m
Control mode: imported PLC control (Mitsubishi)
Heating power: 60 kw
Total installed power: about 160 kw (the actual power)
Power supply: 380 v / 3 phase / 50 Hz
Control voltage: 24 V / 110 V / 220 V
Air pressure: 0.7 Mpa (factory self-provided)
3. Process flow
Uncoiled - - film coating (cut off) -- sheet metal forming - board preheat - mix foaming – double-belt composite forming (insulation) - band saw cutting - product table
4. Production line composition
Serial number | Composed element | Quantity | Remark |
1 | Feeding system | 3sets | Upper for separate loading frame, no trolley, bottom is two sets, with hydraulic trolley |
2 | Forming machine platform | 1set | |
3 | Forming system | 2sets | |
4 | Import system | 1set | |
5 | Foaming system | 1set | 141 B two components high pressure foaming (Henghui configuration) |
6 | Double-belt machine | 1set | |
7 | Cutting machine | 1set |
ZYYX40-317-950 PU sandwich panel production line